Wire Size Calculator: AWG by amps, distance and voltage drop

How it's calculated. The larger of two sizes: the smallest AWG whose NEC Table 310.16 ampacity covers the load (×1.25 if continuous) and the smallest whose voltage drop, 2 × length × amps × ohms per ft, stays within 3 %.
1,800 W at 120 V, 50 ft: 12 AWG copper on a 15 A breaker
01

Load

Size by
W
Voltage
Phase
02

Wire and run

Conductor
ft
Allowed voltage drop3 % for a branch circuit, 5 % feeder and branch together (NEC 210.19(A) note).
Wire size
12AWG · copper · 3.3 mm²
1,800 W · 120 V single · 50 ft
Load current15 A
Sizing current15 A
By ampacity14 AWG
By voltage drop12 AWG
Wire ampacity20 A
Breaker15 A
Voltage drop2.97 V · 2.48 %
Voltage drop decides the size: a shorter run or higher voltage saves copper.

Circuit and wire sizes

1,800 W · 120 V single · 50 ft
CIRCUITPanel15A12 AWG copper · 50 ft15 A · −2.97 V (2.48 %)Load117 VWIRE SIZES TO SCALE1412108643211/02/03/04/0DELIMETRA · NEC 2023
NEC Table 310.16, copper: ampacity by insulation rating, A
AWG60 °C75 °C90 °CΩ per 1,000 ft
14 *1520253.14
12 *2025301.98
10 *3035401.24
84050550.778
65565750.491
47085950.308
3851001150.245
2951151300.194
11101301450.154
1/01251501700.122
2/01451751950.097
3/01652002250.077
4/01952302600.061

* NEC 240.4(D): copper 14, 12, 10 AWG on breakers of no more than 15, 20, 30 A; aluminum 12, 10 AWG — 15, 25 A.

2 × L × I × R ÷ 1,000Drop15 ASizing current15 ABreaker2.48 %Voltage drop
How we calculate

Current from power: I = P ÷ (V × pf) on a single phase, P ÷ (√3 × V × pf) on three phases. A continuous load (three hours or more) is sized at 125 %, as NEC 210.19(A)(1) and 210.20(A) require for the conductor and the breaker.

Ampacity comes from NEC Table 310.16 (up to three current-carrying conductors, 86 °F ambient). The column is set by the weakest part: NM-B cable is limited to the 60 °C column (334.80), terminals rated 75 °C allow that column (110.14(C)). 14, 12 and 10 AWG copper stay at 15, 20 and 30 A whatever the column (240.4(D)).

Voltage drop = 2 × one-way length × current × resistance (√3 instead of 2 on three phases), with DC resistance at 75 °C from NEC Chapter 9 Table 8; aluminum is taken at 1.64 × copper. The wire is the larger of the ampacity size and the drop size.

Breaker: the standard rating (240.6(A)) at or above the sizing current and not above the wire's ampacity; when the ampacity falls between standard ratings, the next size up is allowed (240.4(B)), never for 14–10 AWG. Derating for more than three conductors in a raceway or hot attics is not included.

Wire
12AWG

A 1,800 W load on 120 V draws 15 A. By ampacity 14 AWG copper would do, but over a 50 ft run it drops 4.7 V — 3.9 %, more than the 3 % the NEC recommends for a branch circuit. 12 AWG drops 2.97 V (2.5 %), so the circuit is 12 AWG on a 15 A breaker. The calculator above picks the wire and the breaker for any load, voltage and distance.

How the calculator works

Enter the load in watts or amps, the voltage and phase, mark a continuous load, then pick copper or aluminum, the ampacity column and the one-way length. The result is the wire size by ampacity, by voltage drop and the larger of the two, its ampacity, the breaker and the actual drop.

Examples

CircuitWireBreaker
15 A, 120 V, 50 ft, NM cable12 AWG15 A
20 A, 120 V, 50 ft, NM cable10 AWG (drop)20 A
30 A, 240 V, 50 ft, NM cable10 AWG30 A
40 A EV charger, continuous, 75 °C8 AWG50 A
48 A EV charger, continuous, 75 °C6 AWG60 A
50 A, 240 V, NM cable6 AWG50 A

Ampacity column

NEC Table 310.16 lists three columns, 60, 75 and 90 °C. NM-B (Romex) cable is limited to the 60 °C column; THHN in conduit on 75 °C terminals uses the 75 °C column. Small copper wire has its own limit whatever the column: 14 AWG on 15 A, 12 AWG on 20 A, 10 AWG on 30 A (NEC 240.4(D)).

Continuous loads and voltage drop

A load that runs three hours or more — an EV charger, a water heater, baseboard heat — is sized at 125 %: a 40 A charger needs a 50 A circuit. Long runs often decide the size by voltage drop rather than ampacity: 16 A at 120 V over 150 ft needs 6 AWG to stay under 3 %.

To size the load first, see the AC BTU Calculator, Heating BTU Calculator and Water Heater Size Calculator; lighting loads are in the Lumens Calculator.

Questions

What size wire for a 20 amp circuit?

12 AWG copper by NEC 240.4(D). On runs over about 45 ft at full load, 10 AWG keeps the voltage drop under 3 %.

What size wire for 50 amps?

6 AWG copper in NM cable (55 A at 60 °C) or 8 AWG THHN on 75 °C terminals (50 A). A continuous 40 A load also needs a 50 A circuit.

How do I calculate voltage drop?

Voltage drop = 2 × one-way length in feet × amps × resistance per foot; 12 AWG copper is 1.98 ohms per 1,000 ft. Divide by the voltage for the percentage.

What is a continuous load?

A load at its maximum current for three hours or more. The NEC sizes the wire and the breaker at 125 % of it.

Can I use aluminum wire?

Yes, for larger feeders, sized up: aluminum has about 1.64 times the resistance of copper, so 6 AWG aluminum carries what 8 AWG copper does.

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